HGV & Truck Repairs and Full Engine Reconditioning – Keep Your Fleet Moving with Stark Fleet

In the commercial transport industry, downtime is the biggest threat to profitability. When your trucks stop, your business stops. That’s why fleet operators across London, Reading, Heathrow, Oxford and surrounding areas rely on Stark Fleet for fast, reliable and professional repair solutions. Whether it’s HGV & truck repairs, complete HGV engine repairs and full engine rebuilds, routine maintenance, diagnostics, or specialist component replacements, Stark Fleet offers a comprehensive service designed to keep heavy-duty vehicles running at peak performance.

This in-depth guide explains the full range of services we provide, why routine maintenance is essential for fleet reliability, and how our team helps operators reduce breakdowns, extend vehicle lifespan and maintain full compliance with UK safety requirements. With years of hands-on experience and industry-leading equipment, Stark Fleet is the trusted choice for commercial vehicle repairs.

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Why Your Fleet Needs Reliable HGV & Truck Repairs

Heavy goods vehicles operate under extreme conditions. Long distances, heavy loads, irregular driving patterns, and continuous wear all contribute to component fatigue. When a fault is ignored or temporarily patched instead of repaired correctly, it often leads to more expensive failures later.

Stark Fleet offers complete HGV engine repairs and full engine rebuilds, using high-quality components and industry-standard rebuild techniques. Whether your truck is experiencing loss of power, oil contamination, overheating, blue/white/black smoke, or warning lights, we deliver precise fault identification and repair solutions tailored to your vehicle’s needs.

Reliable repairs mean:

• Maximised fleet uptime

• Lower operating costs

• Greater fuel efficiency

• Longer vehicle lifespan

• Better safety performance

• Reduced breakdown risk

Fleet managers across London, Reading, Heathrow and Oxford count on Stark Fleet for dependable commercial vehicle support.

Complete HGV Engine Repairs and Full Engine Rebuilds

One of the most critical services we offer is complete HGV engine repairs and full engine rebuilds. High-mileage trucks often suffer from wear-related issues that basic repairs cannot resolve. Instead of replacing the engine at significant cost, a full engine rebuild restores the unit to near-factory condition at a far more affordable price.

A Stark Fleet full engine rebuild typically includes:

• Full engine strip-down

• Deep cleaning and decarbonisation

• Precision inspection of pistons, cylinder liners, camshaft, crankshaft and bearings

• Replacement of worn components

• Cylinder head reconditioning

• Fuel system testing

• Turbocharger inspection

• New gaskets, seals, filters and fluids

• Reassembly with torque-controlled settings

• Full performance and pressure testing

We rebuild:

• Mercedes Actros engines

• DAF PACCAR engines

• Scania engines

• Volvo FH engines

• MAN engines

• Renault & Iveco HGV engines

From minor engine repairs to complete overhauls, Stark Fleet ensures maximum durability, power and fuel economy.

Truck and HGV Servicing and Routine Maintenance

Routine servicing is essential to avoid breakdowns and ensure compliance with operator licensing. Stark Fleet offers truck and HGV servicing and routine maintenance for all commercial vehicles, including rigid trucks, tractor units and fleet vans.

Our servicing packages include:

• Full inspection service

• Oil and filter changes for HGVs and heavy goods vehicles

• Brake testing

• Suspension inspection

• Cooling and heating system checks

• Fuel system inspection

• Steering and chassis examination

• Tyre and wheel checks

• Lights and electrical system checks

Preventative maintenance is the key to avoiding costly repairs. Our engineers help you stay compliant with DVSA and Operator Compliance Risk Score (OCRS) guidelines.

Engine Diagnostics and Fault Finding for Commercial Vehicles

Modern HGVs depend on advanced onboard systems, sensors, and ECUs. When a warning light appears, accurate diagnostics are essential to prevent long-term engine damage.

Stark Fleet uses dealer-level equipment to provide engine diagnostics and fault finding for commercial vehicles, including:

• Injector faults

• AdBlue / SCR system issues

• EGR valve problems

• DPF blockages

• Sensor malfunctions

• Turbo faults

• Electrical and wiring issues

• ECU communication problems

Our diagnostic tools read fault codes in real time, allowing us to identify issues quickly and deliver the correct repair on the first attempt.

Brake Pad, Disc, Drum and Caliper Replacement

Safety begins with reliable braking performance. Stark Fleet provides brake pad, disc, drum and caliper replacement for HGVs of all types. Worn braking components are a major cause of MOT failures and dangerous driving conditions, especially under load.

We service and repair:

• Hydraulic braking systems

• Air brake systems

• Calipers and carriers

• ABS sensors

• Brake chambers

• Slack adjusters

• Brake lines

Regular brake inspections ensure optimal stopping power and reduce risk of brake fade during long hauls.

Air Brake System Testing and Repairs

Air brake problems can cause significant downtime and safety risks. Stark Fleet offers air brake system testing and repairs, including:

• Leak detection

• Compressor checks

• Valve and actuator testing

• Reservoir and airline repairs

• Foot brake and hand brake diagnostics

• Full pneumatic system pressure testing

We ensure that your air braking system remains reliable and compliant with DVSA safety standards.

Clutch, Gearbox and Transmission Repairs

Transmission systems endure massive torque loads, making them vulnerable to wear. Stark Fleet provides clutch, gearbox and transmission repairs for all major HGV brands.

Symptoms of transmission issues include:

• Difficulty changing gears

• Grinding sounds

• Slipping clutch

• Transmission overheating

• Error codes

• Delayed acceleration

We repair:

• Clutches

• Flywheels

• Gear synchronisers

• Gearboxes

• Automatic transmissions

• Propshafts and differentials

Getting these issues fixed early prevents further internal damage.

Oil and Filter Changes for HGVs and Heavy Goods Vehicles

Oil is the lifeblood of every engine. Without regular servicing, sludge build-up and contamination rapidly increase wear. Stark Fleet provides oil and filter changes for HGVs and heavy goods vehicles with high-grade lubricants designed for commercial engines.

Our servicing improves:

• Engine cooling

• Fuel efficiency

• Mechanical longevity

• Emission performance

We follow manufacturer-approved oil grade requirements for Mercedes, DAF, Scania, Iveco, Volvo and MAN.

Cooling System Repairs – Radiators, Thermostats, and Water Pumps

Overheating is one of the most common causes of engine failure. Stark Fleet specialises in cooling system repairs – radiators, thermostats, and water pumps, ensuring your engine runs at the correct temperature under all loads.

We diagnose and repair:

• Radiator leaks and blockages

• Thermostat failures

• Water pump wear

• Coolant pressure loss

• Fan and sensor problems

• Pipe and hose leaks

A healthy cooling system prevents breakdowns and protects the engine during long-distance driving.

Turbocharger, EGR Valve, and Intercooler Repairs

Airflow and exhaust systems are critical for engine performance. Stark Fleet provides turbocharger, EGR valve, and intercooler repairs to restore power and reduce emissions.

Common symptoms include:

• Loss of boost

• Poor acceleration

• Excessive smoke

• High fuel consumption

• EGR warning lights

• DPF blockages

We repair or replace:

• Turbocharger units

• Boost pipes

• Wastegates

• EGR valves and coolers

• Intercoolers

Our repairs restore proper airflow, prevent engine knock and improve fuel economy.

Exhaust and DPF (Diesel Particulate Filter) Cleaning or Replacement

A blocked DPF can immobilise your vehicle. Stark Fleet offers exhaust and DPF cleaning or replacement with industry-approved regeneration systems.

We provide:

• Forced regeneration

• Off-vehicle DPF cleaning

• SCR and AdBlue diagnostics

• NOx sensor testing

• Exhaust repairs

• DPF replacement when necessary

Regular DPF maintenance protects your engine and ensures legal emissions compliance.

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Why Choose Stark Fleet for HGV and Truck Repairs?

Choosing Stark Fleet means choosing:

• Experienced HGV technicians

• Fast turnaround times

• Transparent pricing

• Premium parts and components

• Mobile and on-site repair options

• A wide service area: London, Reading, Heathrow, Oxford

• 24/7 availability for urgent fleet repairs

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Our goal is simple: keep your vehicles on the road and performing at their best.

If your HGV or commercial vehicle is showing signs of wear, warning lights, poor performance, smoke, or unusual noises, now is the time to act. Ignoring minor problems almost always leads to major repairs—and costly downtime. Stark Fleet provides comprehensive HGV & truck repairs, including complete HGV engine repairs and full engine rebuilds, truck and HGV servicing and routine maintenance, engine diagnostics and fault finding, and specialist component repairs across London, Reading, Heathrow and Oxford.

Whether you need brake pad, disc, drum and caliper replacement, air brake system testing and repairs, clutch, gearbox and transmission repairs, oil and filter changes, or cooling system repairs for radiators, thermostats and water pumps, Stark Fleet has the expertise and equipment to get your vehicle back to full health. We also specialise in turbocharger, EGR valve and intercooler repairs, as well as exhaust and DPF cleaning or replacement for all heavy-duty vehicles.

Our mission is to reduce downtime, improve reliability and keep your fleet operating safely and efficiently.📞 Contact Stark Fleet today to book an inspection or request a quote. Your fleet deserves the highest quality service — keep your trucks moving with Stark Fleet.